Vacuum casting belongs among the well-proven technologies of rapid prototyping.
Principle of vacuum casting
-
At first, the so called master model is created by means of FDM technology of 3D printing. However, a part supplied by the customer can be used as the master model, too.
-
The master model is embedded in silicone and after its removal the mould for casting is created which can be used multiple times.
-
Casting is carried out in the vacuum chamber. Special two-component material on the basis of polyurethane resin is used.
Advantages of vacuum casting technology
-
Possibility of casting parts with complicated shape, thin-wall parts or parts with negative bevel.
-
Production of small series of prototype or final parts (dozens up to hundreds of pieces).
-
Favourable costs of production in comparison with plastic injection moulding – not necessary to produce metal moulds.
-
Very fast production - days.
-
Accurate production comparable with accuracy of parts manufactured by plastic injection moulding.
-
Wide possibilities of final surface treatment of parts.
Suitable applications of vacuum casting
-
Production of plastic prototype parts.
-
Parts for dimension and function tests.
-
Design studies.
-
Low-series production of spare parts for which the original equipment is not available.
Technical parameters
-
Evektor has MK Vacuum Casting Chamber System II produced by MK Technology
-
Maximum weight of manufactured part: 6 000 g